• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
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    • 专利摘要:
    Fibrous preform for a turbomachine blade and a monobloc blade that can be formed by means of such a preform, a bladed wheel and a turbomachine comprising such a blade; the fibrous preform, obtained by three-dimensional weaving, comprises a first longitudinal section (41), able to form a blade root, a second longitudinal section (42), extending upwardly the first longitudinal section (41), capable of forming a blade part, a first transverse section (51), extending transversely from the junction between the first and second longitudinal sections (41, 42), able to form a first platform; the first transverse section (51) comprises at least one untied portion comprising an upper pan (51b) and a lower pan (51a), and at least one insert (61) is disposed between the upper (51b) and lower (51a) panels the untied portion of the first transverse section (51).
    公开号:FR3035675A1
    申请号:FR1553847
    申请日:2015-04-29
    公开日:2016-11-04
    发明作者:Caroline Jacqueline Denise Berdou；Alexandre Bernard Marie Boisson；Matthieu Arnaud Gimat；Audrey Laguerre
    申请人:SNECMA SAS；
    IPC主号:
    专利说明:

    [0001] FIELD OF THE INVENTION The present disclosure relates to a fibrous preform for a turbomachine blade and a monoblock blade that can be formed by means of such a preform, a bladed wheel and a turbomachine comprising such a blade. Such a preform can be used to produce in one piece blades comprising aerodynamic platforms provided with inserts of different types. Such vanes may in particular be fan blades of an aircraft turbojet engine, to cite only this example. STATE OF THE PRIOR ART In order to reduce the mass of aircraft turbojet engines, and therefore to reduce the consumption of these turbojet engines, it is now known to manufacture certain blades of the reactor made of composite material, which is much lighter than the metal traditionally used. 'so. To this end, it is also known today to use three-dimensional weaving techniques to obtain fibrous preforms resulting in composite blades of very good quality. WO 2014/076408 describes in particular a method of weaving a fibrous preform for obtaining integrally blades having intrados and extrados platforms, these platforms being of constant thickness. However, these platforms must meet a large number of requirements and perform many functions. Mainly, such platforms must provide an aerodynamic function of defining and channeling the flow of air flow in the turbojet engine. However, they must also ensure a guaranteed mechanical strength for all phases of flight and a consistent integration in the environment of the engine including avoiding introducing disturbances in the downstream air vein. Thus, the geometry of the platforms must be finely controlled, and this throughout the operation of the engine, and whatever the phase of the flight. However, in particular, during tests and simulations carried out on such blades, the inventors have found that different areas of these platforms resulting from a 3D weave deformed in a more or less significant manner under the effect of centrifugal forces. exerting during the operation of the turbomachine. The inventors have notably noted that the deformation of an area of a platform is all the more important because it has a large offset relative to the blade.
    [0002] Therefore, these platforms have in operation irregularities of shape likely to disturb the air flow and thus the efficiency of the turbomachine. In addition, the inventors have found that the sag is dependent, inter alia, on the length of the cantilever. Thus, the cantilever being different between the upper and lower surfaces of two consecutive blades, this results in a discontinuity of sagging at this interface and a risk of overlapping platforms. There is therefore a real need for a fiber preform, a blade, a bladed wheel and a turbomachine which are lacking, at least in part, the disadvantages inherent in the aforementioned known systems. PRESENTATION OF THE INVENTION The present disclosure relates to a fibrous preform for a turbomachine blade, obtained by three-dimensional weaving, comprising a first longitudinal section, able to form a blade root, a second longitudinal section, extending upward the first section. longitudinal, able to form a portion of blade, a first transverse section extending transversely from the junction between the first and second longitudinal sections, adapted to form a first platform, wherein the first transverse section comprises at least one untied portion comprising an upper pan and a lower pan, and wherein at least one insert is disposed between the upper and lower sections of the untied portion of the first transverse section. With such a preform, it is possible to obtain in one piece a blade comprising a blade root, a portion of blade and at least one platform provided with at least one insert for improving the geometry of the platform to control this geometry during the operation of the engine and / or to provide the platform with certain functions such as mechanical resistance or integration functions. Depending on the weaving strategy adopted, the transverse section leading to the platform may naturally comprise two untied sections and therefore free to be moved relative to each other. In other weaving strategies, the transverse section leading to the platform is usually monoblock: however, in this case, it is easy to provide a debonding at the base of the transverse section to split the latter into two untied sections. In either case, it is then easy to introduce one or more inserts into the space separating the loosened sections when they are folded towards each other in their transverse final position. Therefore, depending on the function that we want to provide the platform, it is possible to introduce into this space inserts of various natures, including various shapes and compositions. Thus, thanks to this preform, the advantages of a 3D woven monoblock blade (mass gain, reduced number of parts, simplified assembly and maintenance, etc.) can be obtained while allowing other usual functions of such platforms to be able to be properly insured. In this disclosure, the terms "longitudinal", "transverse", "inferior", "superior" and their derivatives are defined relative to the principal direction of the blade under consideration, the blade root being located on the underside of dawn according to this reference; the terms "proximal", "distal" and their derivatives are defined with respect to the blade of dawn; the terms "axial", "radial", "tangential" and their derivatives 25 are themselves defined with respect to the main axis of the wheel comprising these blades, that is to say in general the axis of the turbine engine. The term "axial plane" means a plane passing through the main axis of the turbomachine and "radial plane" a plane perpendicular to this main axis; the term "longitudinal plane" means a plane parallel to the main direction of the blade and perpendicular to the direction of extension of the blade root: such a longitudinal plane is a radial plane in the reference system of the turbomachine. In addition, the terms "upstream" and "downstream" are defined relative to the flow of air in the turbomachine. Finally, "three-dimensional weaving" refers to a weaving technique in which weft yarns flow within a warp yarn matrix so as to form a three-dimensional network of yarns in three-dimensional weave: all layers threads of such a fibrous structure are then woven during the same weaving step in a three-dimensional weaving loom. In some embodiments, at least one insert is a wire. It can in particular be a wire, carbon or SiC, for example of the same nature as the son used to weave the fiber preform. Unlike threads of the main fibrous structure whose orientations are fixed by the weaving strategy used, such a thread has a total freedom of orientation. We can therefore choose to arrange it in any direction along which we wish to stiffen the platform. Threads of increased stiffness reduce off-criteria movements. In some embodiments, at least one insert is a two-dimensional woven web. Such a two-dimensional sail may allow, locally or over the entire surface of the transverse section, to increase the thickness of the preform and therefore the platform that will be derived. Such a web may in particular be made of the same material as the rest of the fiber preform. However, it is understood here that such a web is independent of the main fiber structure of the three-dimensionally woven preform and is reported in the latter between the upper and lower sides of the untied portion of its first transverse section. Several sails of this type can be superimposed, assembled or not, and inserted between the upper and lower sections to gain more thickness. These sails can also in certain cases make it possible to reduce off-criteria displacements if the chosen material is of greater stiffness. In some embodiments, at least one insert is a three-dimensionally woven fibrous block. Such a fibrous block woven three-dimensionally, but independently of the main fibrous structure of the preform, makes it possible to easily increase the thickness of the transverse section, and therefore of the platform that will be derived from it, without affecting the weaving strategy of the rest of the preform. the fibrous preform. Such a fibrous block may in particular be made of the same material as the rest of the fibrous preform. This fibrous block makes it possible to provide stiffness in several directions and especially to provide a stiffness which may be different depending on the direction.
    [0003] In some embodiments, the thickness and / or number of layers of the fibrous block is scalable. In some embodiments, at least one insert is a honeycomb material or a foam. Such an independent insert of the main fibrous structure of the preform and placed between the upper and lower panels, makes it possible to easily increase the thickness of the transverse section, and therefore of the platform that will emerge, without impacting the weaving strategy. from the rest of the fibrous preform. Such an insert makes it possible to have significant thicknesses without a significant increase in mass. The bending behavior of the platform is further improved. In some embodiments, at least one insert is a stopper. Such an element, also commonly called gapfiler, makes it possible to fill a gap in a preform. Such a mouth-hole can thus fill a gap in the preform resulting from a debonding, a crossing of layers or simply a folding of the preform. It may especially be a braid, a carbon fiber strand or a resin ring loaded or not. Such an insert also makes it possible to provide localized stiffness.
    [0004] In some embodiments, at least one insert is a stiffener including a rigid rod or plate. Such a stiffener makes it possible to reinforce the mechanical strength of the platform, especially with respect to centrifugal forces. In particular, such a stiffener ensures a more even deformation of the platform under the effect of the centrifugal force during operation of the turbomachine. Indeed, the presence of this stiffener makes it possible to better secure the different areas of the platform in order to tend towards a uniformization of their radial deformations. The deformations of the platform are thus somewhat averaged, the usually strongly deflected areas pulling out the usually less deflected areas while the latter retain inward the areas subjected to greater centrifugal force. As a result, the platform maintains a relatively regular profile. This contributes to maintaining the regularity of the aerodynamic flow as well as the correct integration of the platform into the engine environment. Such a stiffener may in particular be metallic or made of glass fibers. In some embodiments, the stiffener section is scalable. In this way, it is possible to take into account the geometry of the platform in order to more optimally compensate the deformations of the latter. In particular, an evolutionary width makes it possible to adjust, on the one hand, the stiffness of the stiffener, and therefore the transmission of forces from one zone to another of the platform, and on the other hand to adjust the mass added locally to the platform and thus locally adjust the centrifugal forces exerted on the platform. In particular, by locally adding mass to a usually less deflected area of the platform, the intensity of the centrifugal force in this area is increased so that the latter will be a little more deflected and will align more easily with the neighboring areas 15 naturally more deflected. In some embodiments, at least one insert is axially disposed along the first transverse section. Such an insert thus makes it possible to rigidify the platform axially between its upstream and downstream, in particular to ensure the regularity of the air flow.
    [0005] In some embodiments, at least one insert is disposed along the proximal end of the first transverse section. Depending on the weaving strategy used, a gap may be present in the preform along the proximal end of the first transverse section: such a gap, generally caused by wire outlets, then locally causes a volume ratio of weaker fibers and therefore increased fragility of this portion of dawn. Such an insert then makes it possible to fill this gap. In some embodiments, at least one insert is disposed along the distal end of the first transverse section. This increases the rigidity of the platform in its zone furthest from the blade, that is to say the one undergoing the largest centrifugal torque and therefore usually experiencing the strongest deformations. This contributes to ensuring the regularity of the distal end of the platform. In addition, such a stiffener disposed at this location can form a stop 35 preventing a platform from overlapping the platform of the next dawn, in case of violent shock following a bird ingestion for example.
    [0006] In some embodiments, at least one insert is disposed tangentially from the proximal end to the distal end of the first transverse section. Such an insert thus makes it possible to stiffen the platform tangentially between its distal end and its junction with the blade, which thus makes it possible to reduce the amplitude of the deformation of the distal end of the platform. In some embodiments, at least one insert is disposed tangentially substantially along the longest tangential segment of the first cross section. Indeed, the more an area of the platform 10 is offset relative to the blade, the greater the leverage centrifugal forces acting on this area is important and therefore it is subject to significant deformations in operation. Therefore, stiffeners are particularly useful in the most remote areas to reduce the amplitude of the large deformations that are usually found there. In some embodiments, at least one insert is disposed tangentially along the upstream or downstream end of the first transverse section. Indeed, in the case of the extrados platform, the upstream and downstream ends of the platform are the areas of the platform having the largest offset relative to the blade. Therefore, according to the logic stated above, stiffeners are particularly useful in these areas to reduce the amplitude of their deformations in operation. In some embodiments, the first transverse section comprises at least one axial lug extending substantially axially from the upstream end and / or the downstream end of the first transverse section, said axial lug having an upper pan and a lower pan. , and at least one insert is disposed between the upper and lower sections of said axial tab. Such a tab allows the platform to cooperate with the upstream and / or downstream rotating housings, which makes it possible to block the deformation of the upstream and / or downstream ends of the platform during operation of the engine. Such an insert then makes it possible to reinforce this tab to improve its mechanical strength. In some embodiments, the fibrous preform comprises a second transverse section extending transversely from the junction between the first and second longitudinal sections, in the extension and opposite of the first transverse section, capable of forming a transverse section. second platform; the second transverse section comprises at least one untied portion comprising an upper pan and a lower pan, and at least one insert is disposed between the upper and lower panels of the untied portion of the second transverse section.
    [0007] It will of course be understood that all of the features discussed above with respect to the first transverse section can be transposed to the second transverse section. In some embodiments, one of the panels, preferably the upper panel, of the first transverse section is loosely woven with the second longitudinal section; this pan therefore extends a layer or series of layers of the first longitudinal section. The other pan, preferably the lower pan, of the first transverse section is woven loosely with the first longitudinal section; this pan thus extends a layer or a series of layers of the second longitudinal section. This is a now well-proven weaving strategy, described in the application WO 2014/076408, resulting naturally in the formation of a transverse section consisting of two thin sections. A crossing of layers is preferably provided at the junction between the upper and lower sections of the transverse section and the longitudinal sections. The sections of the transverse section may also be sewn at their distal end to close this end of the cavity in which the inserts are arranged. Where appropriate, the second transverse section may be woven in a similar manner. In other embodiments, each of the first cross section sections is loosely woven with the second longitudinal section; each thus extends a layer or series of layers of the first longitudinal section. This weaving strategy is derived from a well-proven weaving strategy, described in particular in the application WO 2013/104852, an additional deliming being introduced into the transverse section to form the upper and lower loosened sections. This disbondment may extend to the distal end of the transverse section, in which case the two panels are free, or may be terminated with its distal end so that the two panels are attached to their distal end. Where appropriate, the second transverse section may be woven in a similar manner.
    [0008] In other embodiments, each of the sections of the first transverse section is loosely woven with the second longitudinal section and each of the sections of the second transverse section is woven loosely with the first longitudinal section; the sections of the first transverse section then extend the sides of the second transverse section. This weaving strategy is derived from another well-proven weaving strategy, described in particular in the application WO 2010/061140, an additional deliming being introduced into each transverse section to form the upper and lower loosened sections. This disbonding may extend to the distal end of the transverse section, in which case the two panels are free, or may be completed before its distal end so that the two panels are attached to their distal end. In some embodiments, the yarns used for weaving the preform are carbon fibers. However, it can be any other type of yarn, for example fiberglass or Kevlar. In some embodiments, the weave used for three-dimensional weaving of the preform is of the 3D interlock type. However, the weaving of the outer surfaces of the preform can be essentially two-dimensional, of the satin type for example. The present disclosure also relates to a turbine engine blade, comprising a blade root, a blade portion, extending upwardly from the blade root, a platform extending transversely to the blade portion at the blade level. the junction between the blade root and the blade part, in which the platform is made of composite material and comprises at least one portion including, embedded in the same matrix, a first woven reinforcement, a second woven reinforcement and an insert disposed between the first and second woven reinforcements.
    [0009] It is understood that this blade corresponds to that which can be obtained using the preform above. In particular, the woven reinforcements are preferably three-dimensionally woven fibrous reinforcements. Therefore, all the features and advantages described above are transposed directly to this dawn, whatever its technique of obtaining.
    [0010] In some embodiments, the blade is integrally made of a composite material by means of a fibrous preform according to any one of the preceding embodiments, said preform having been shaped in a mold and embedded in a mold. a matrix, preferably of organic type. In some embodiments, the matrix is of organic type. It may especially be an epoxy resin. In other embodiments, the matrix is of the ceramic type.
    [0011] The present disclosure also relates to a turbomachine bladed wheel, comprising a plurality of blades according to any one of the preceding embodiments. It may be a rotor wheel, such as a blower, in which the blades are arranged. angularly around a rotating hub, or a stator wheel, wherein the blades are angularly disposed within a fixed ferrule. The present disclosure also relates to a turbomachine, comprising at least one blade or a bladed wheel according to any one of the preceding embodiments.
    [0012] The above-mentioned characteristics and advantages, as well as others, will appear on reading the detailed description which follows, of exemplary embodiments of the preform, the blade, the bladed wheel and the turbomachine proposed. This detailed description refers to the accompanying drawings.
    [0013] BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings are schematic and are intended primarily to illustrate the principles of the invention. In these drawings, from one figure (FIG) to another, elements (or 30 parts of element) identical are identified by the same reference signs. In addition, elements (or parts of elements) belonging to different exemplary embodiments but having an analogous function are indicated in the figures by incremented numerical references of 100, 200, etc.
    [0014] FIG. 1 is a plane in axial section of a turbomachine according to the invention. 303 56 75 '11 FIG 2 is a partial diagram in radial section of a bladed wheel according to the invention. FIG 3 is a partial perspective view of a blade according to an exemplary embodiment.
    [0015] FIGS. 4A and 4B schematically illustrate the preform corresponding to this first example of blade as well as its shaping. FIG. 5 schematically illustrates the crossing of layers of FIG. 4A. FIG 6 illustrates a first example of inserts disposed in the preform of FIG 4B. FIG 7 illustrates a second example of inserts disposed in the preform of FIG 4B. FIG 8 illustrates a third example of inserts arranged in the preform of FIG 4B.
    [0016] FIG. 9 illustrates a fourth example of inserts disposed in the preform of FIG. 4B. FIG. 10 illustrates a fifth example of inserts arranged in the preform of FIG. 4B. FIG. 11 schematically illustrates a second example of a preform with inserts. FIG 12 schematically illustrates a third example of preform provided with inserts. DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS In order to make the invention more concrete, exemplary embodiments are described in detail below with reference to the accompanying drawings. It is recalled that the invention is not limited to these examples. FIG 1 shows, in section along a vertical plane passing through its main axis A, a turbofan engine 1 according to the invention. It comprises, from upstream to downstream according to the flow of air flow, a fan 2, a low pressure compressor 3, a high pressure compressor 4, a combustion chamber 5, a high pressure turbine 6, and a low turbine pressure 7. As shown in FIG. 2, the fan 2 is provided with a plurality of fan blades 20 mounted angularly about the axis A on a disc 11 connected to the low-pressure shaft of the turbomachine 1. Such a fan blade is shown in FIG. 3. It comprises a dovetail blade root 21 configured to engage a groove 12 of the disk 11 to attach it to the disk 11. This blade root 21 is extended upward by a blade 22 having an extrados face 22e and an intrados face 22i each upstream upstream between a leading edge 22a and a trailing edge 22f. The blade 20 further comprises an extrados platform 23, 10 extending transversely on the extrados side of the blade from the junction between the blade root 21 and the blade 22, and an intrados platform 24, extending transversely of the blade intrados side of the blade from the junction between the blade root 21 and the blade 22. FIG 4A shows the three-dimensionally woven preform 40 for making this first example of blade 20. FIG 4B represents the same preform 40 after formatting. This preform 40 will be described from upstream downstream in the weaving direction T, that is to say from bottom to top of the figures. However, it goes without saying that weaving could be done from the other end and in the other direction.
    [0017] In this embodiment, the preform 40 is woven three-dimensionally in carbon fibers in a 3D interlock weave. Only the surfaces of the preform 40 are woven two-dimensionally in a satin-like weave. At the upstream end, the weaving begins with a first debonding zone D1 in which a lower free pan 51a of a first transverse section 51, a first longitudinal section 41 and a lower free pan 52a of a second transverse section 52. The first longitudinal section 41 will ultimately lead to the formation of the root 21 of the blade 20. Downstream of this first debonding zone D1, a zone of Crossing of interfacial layers C1 with a second debonding zone D2 in which a first free pan 50a, a second longitudinal section 42 and a second free pan 50b are loosely woven together with respective debonding planes 62 and 63.
    [0018] At the level of the crossing zone of layers C1 a cross-over of layers occurs such that the layers of wires coming from the lower free faces 51a, 52a of the first and second transverse sections 51, 52 extend towards the second longitudinal section 42. while the 5 layers of son composing the free panels 50a, 50b are derived from the first longitudinal section 41. Weaving methods allowing such a crossing layers are now well known in the field of 3D weaving. By way of illustration, FIG. 5 schematizes in a simplified manner this crossing of 10 layers C1. In the crossing zone of layers C1, the weft threads t1 solidify the outermost c-chain layers c of the first longitudinal section 41. are deflected outwards in order to secure the layers of warp yarns c of the first free pan 50a downstream of the crossing zone of layers C1 while the weft yarns t2 solidify the layers of the lower free pan 51a. are deflected inward to secure the outermost layers of the second longitudinal section 42. Thus, the weft son tl and t2 intersect at the level of the crossing zone of layers C1. Associated with the technique of unbinding, this layer crossing technique makes it possible to weave two thin sections 51a, 50a 20 disposed in the extension of one another by ensuring a solid attachment to the main ply 41, 42. Back to FIG 4A and 4B and the weaving of the preform 40, within the second debonding zone D2, the layer outlets are progressively made along the weaving T between the second longitudinal section 42 and each of the free sides 50a, 50b in order to refine the second longitudinal section 42 and therefore the future blade 22 of the dawn. Once the weaving is finished, the free panels 50a and 50b are cut so as to form respectively the upper free pan 51b of the first transverse section 51 and the upper free pan 52b of the second transverse section 52. The lower and upper free sections of each cross sections 51, 52 are then folded towards each other along the arrows so as to take their final transverse positions. Bonding or sewing may be provided at the distal end of the free ends. The transverse sections 51, 52 will thus form respectively the extrados and intrados platforms 24 of the blade 20.
    [0019] Once the free sections 50a and 50b have been cut, the float wires residing on the surface of the second longitudinal section 42, that is to say the warp threads detached from any weft thread coming from the exits of the layers produced, are now accessible and can be shaved.
    [0020] The final configuration of the preform 40 is then shown in FIG. 4B. It should be noted here that the qualifiers "transverse" and "longitudinal" are given as a function of the final position of the section considered, the transverse sections being necessarily woven longitudinally before being folded transversely.
    [0021] The spaces separating the lower sections 51a, 52a and the upper panels 51b, 52b of the transverse sections 51, 52 then form internal cavities 53 which can receive inserts of various kinds. These inserts will now be described with reference to FIGS. 6 to 10. Those skilled in the art will understand that the inserts combinations presented here are not exclusive, some inserts of one example being combinable with inserts of another. for example, in the same or different place, depending on the desired properties for the platforms 23, 24. FIG 6 illustrates a first configuration in which the internal cavity 53 of the first transverse section 51 comprises a stopper 61 and a two-dimensional web 62. The stop-gap 61, for example a carbon rod, is arranged axially along the proximal end of the transverse section 51, that is to say against the cross-layer region C1.
    [0022] The two-dimensional web 62 is made in turn of carbon fibers and extends over the entire residual surface of the cavity 53 not occupied by the stopper 61: it makes it possible in particular to thicken the transverse section 51. FIG. 7 illustrates a second configuration in which the inner cavity 153 of the first transverse section 151 comprises a stiffener 163 and a fibrous block 164. In this example, the distal ends of the bottom 1.51a and upper 151b are sewn to close the distal end. The stiffener 163 is a metal rod extending axially along the distal end of the transverse section 151, i.e. against the distal edge of the cavity 153.
    [0023] The fibrous block 164 comprises three-dimensionally woven carbon fibers in 3D interlock weave. Its number of layers, and therefore its thickness, is preferably scalable. It extends over the entire residual surface of the cavity 153 not occupied by the stiffener 5 163 to thicken and shape the geometry of the transverse section 151. FIG 8 illustrates a third configuration in which the internal cavity 253 of the first transverse section 251 comprises a stiffener 263, a web 262 and a series of wires 265. The stiffener 263 is a fiberglass rod extending axially substantially in the middle of the cavity 253. It thus influences the geometry of the transverse section 251 and thus on the geometry of the final platform 23. The two-dimensional web 262 is inserted between the stiffener 263 and the distal end of the cavity 253.
    [0024] The wires 265, for example metal, extend axially and are disposed alongside each other between the proximal end of the cavity 253 and the stiffener 263. FIG. 9 illustrates, in plan, a fourth configuration in which the Inner cavity 353 of first cross section 351 comprises a tangential stiffener 366 extending tangentially from second longitudinal section 342 to the distal end of first cross section 351, substantially along the downstream end of first cross section 351. A similar stiffener is disposed in the cavity of the second transverse section 352.
    [0025] FIG. 10 illustrates, in profile, a fifth configuration in which the lower sections 451a and 451b of the first transverse section 451 each comprise upstream tabs 454a, 454b and downstream 455a, 455b respectively separated by upstream 456 and downstream 457 interstices extending the internal cavity 453.
    [0026] A metal reinforcement 467, 468 is then inserted into each interstice 456, 457 to reinforce the tabs 454 and 455. Once the blade is finished, these tabs 454 and 455 are intended to cooperate with the upstream shell and the downstream drum of the 2. Whatever the inserts selected and arranged in the internal cavity 53 of the transverse sections 51, 52, the preform 40 thus completed can then be wetted to soften it and allow easier cutting of the fibers. It is then introduced into a forming mold whose interior space is adjusted to the desired geometry for the preform 40. The various inserts may optionally be attached to the lower and / or upper sections of the transverse sections, for example by sewing or gluing. . The preform 40 is then dried so that the latter stiffens, thus blocking the geometry imposed during the shaping. The preform 40 is finally disposed in an injection mold, to the dimensions of the desired final blade 20, in which a matrix is injected, here an epoxy resin. Such an injection may for example be carried out by the known method RTM ("resin transfer molding"). At the end of this step, a blade 20 made of a composite material composed of a carbon fiber woven preform 40 embedded in an epoxy matrix whose platforms 23, 24 are provided with inserts, trapped in the matrix, is then obtained. solidified. Machining steps may possibly complete this process to finalize the blade 20. All the examples presented above are in the case of a weaving strategy commonly called "stack-up" in which the platforms come from the meeting of two free sides 20 initially woven in the extension of one another. However, it goes without saying that the present invention can be implemented with other weaving strategies. By way of example, two other suitable weaving strategies will now be described with reference to FIGS. 11 and 12. FIG 11 schematically illustrates the preform 540 obtained by a second example of three-dimensional weaving. In this second example, there is the first longitudinal section 541, resulting in the formation of the foot 21 of the blade 20, and the second longitudinal section 542, resulting in the formation of the blade 22. In contrast, the transverse sections 551 and 552 are woven differently than in the first example: the latter are effect each from a crossing layer C1 'at the junction between the first and second longitudinal sections and a delimitation Dl' separating them from the longitudinal section 542. After weaving, the transverse sections 551 and 552 can be folded outwardly to reach their final transverse positioning. Such a weaving method is especially described in WO 2013/104852.
    [0027] 303 56 75 17 From this known technique, is added at the time of weaving an additional deliming plane D2 'within each transverse section 551, 552 in order to divide each transverse section 551, 552 into two separate free sides 551a, 551b and 552a, 552b, respectively.
    [0028] Similarly to the preceding examples, various inserts 569 can then be arranged in the internal cavity 553 formed by the space separating the sections 551a, 551b and 552a, 552b of each transverse section 551, 552. FIG. 12 schematically illustrates the preform 640 obtained by a third example of three-dimensional weaving. In this third example, we find the first longitudinal section 641, resulting in the formation of the foot 21 of the blade 20, and the second longitudinal section 642, resulting in the formation of the blade 22. In contrast, the transverse sections 651 and 652 are woven again in a different way.
    [0029] In this third example, the layers constituting the first transverse section 651 extend the layers constituting the second transverse section 652 by means of a crossing of layer C1 "completely traversing the first longitudinal section 641, from the intrados side to the extrados side, at the level of the junction between the first and second longitudinal sections 641, 642. A first delimitation D1 "then makes it possible to separate the second transverse section 652 of the first longitudinal section 641 while a second delimitation D2" makes it possible to separate the first transverse section 651 from the Second longitudinal section 642. After weaving, the transverse sections 651 and 652 can therefore be folded outwardly to reach their final transverse positioning, Such a weaving method is described in particular in document WO 2010/061140. known technique, we add at the moment of weaving a plan to unbind D3 "within each transverse section 651, 652 to divide each transverse section 651, 652 into two separate free faces 651a, 651b and 652a, 652b, respectively. In a similar manner to the preceding examples, various inserts 669 can then be arranged in the internal cavity 653 formed by the space separating the panels 651a, 651b and 652a, 652b of each transverse section 651, 652.
    [0030] Naturally, the weaving examples described above are just examples of many other possibilities that those skilled in the art will readily recognize. In particular, it is possible to imagine other delimitations or to use other weaving techniques such as layer crossings, layer outlets or thickness transitions to obtain a similar preform geometry of which the sections transversals are provided with an internal cavity. The modes or examples of embodiment described in the present description are given for illustrative and not limiting, a person of the trade can easily, in view of this presentation, modify these modes or embodiments, or consider others, all remaining within the scope of the invention. In addition, the various features of these modes or embodiments can be used alone or be combined with each other.
    [0031] When combined, these features may be as described above or differently, the invention not being limited to the specific combinations described herein. In particular, unless otherwise specified, a feature described in connection with a mode or example embodiment may be similarly applied to another mode or embodiment.
    权利要求:
    Claims (13)
    [0001]
    REVENDICATIONS1. Fibrous preform for a turbomachine blade, obtained by three-dimensional weaving, comprising a first longitudinal section (41), capable of forming a blade root (21), a second longitudinal section (42), extending upwardly the first section longitudinal member (41), adapted to form a blade portion (22), a first transverse section (51) extending transversely from the junction between the first and second longitudinal sections (41, 42), able to form a first platform (23), wherein the first transverse portion (51) comprises at least one untied portion having an upper pan (51b) and a lower pan (51a), and wherein at least one insert (61) is disposed between the panes upper (51b) and lower (51a) of the untied portion of the first transverse section (51). 20
    [0002]
    The preform of claim 1, wherein at least one insert is a two-dimensional woven web (62).
    [0003]
    The preform of claim 1 or 2, wherein at least one insert is a stiffener (61) including a rigid rod or plate.
    [0004]
    4. Preform according to any one of claims 1 to 3, wherein at least one insert (61) is arranged axially along the proximal end of the first transverse section (51). 30
    [0005]
    5. Preform according to any one of claims 1 to 4, wherein at least one insert (163) is disposed axially along the distal end of the first transverse section (151). 35
    [0006]
    A preform according to any one of claims 1 to 5, wherein at least one insert (366) is disposed tangentially substantially along the longest tangential segment of the first transverse section (351).
    [0007]
    7. Preform according to any one of claims 1 to 6, wherein at least one insert (366) is arranged tangentially along the upstream or downstream end of the first transverse section (351).
    [0008]
    8. Preform according to any one of claims 1 to 7, wherein the first transverse section (451) comprises at least one axial lug (455a, 455b) extending substantially axially from the upstream end and / or the end downstream of the first transverse section (451), said axial flange having an upper pan (455b) and a lower pan (455a), and wherein at least one insert (468) is disposed between the upper (455b) and lower (455a) panels ) of said axial tab.
    [0009]
    9. Preform according to any one of claims 1 to 8, comprising a second transverse section (52), extending transversely from the junction between the first and second longitudinal sections (41, 42), in the extension and to the opposite the first transverse section (51), adapted to form a second platform (24), wherein the second transverse section (52) comprises at least one untied portion comprising an upper pan (52b) and a lower pan (52a), and wherein at least one insert is disposed between the upper and lower sections of the untied portion of the second transverse section.
    [0010]
    A turbomachine blade, comprising a blade root (21), a blade portion (22) extending upwardly from the blade root (21), a platform (23) extending transversely to the blade portion (22) at the junction between the blade root (21) and the blade portion (22), wherein the platform (23) is made of composite material and has at least one portion including, embedded in the same matrix, a first woven reinforcement (51a), a second woven reinforcement (51b) and an insert (61) disposed between the first and second woven reinforcements (51a, 51b). 5
    [0011]
    11. A blade according to claim 10, made integrally of a composite material by means of a fiber preform (40) according to any one of claims 1 to 9, said preform (40) having been shaped in a mold and embedded in a matrix, preferably of organic type. 10
    [0012]
    Turbomachine bladed wheel, comprising a plurality of blades (20) according to claim 11.
    [0013]
    13. A turbomachine comprising at least one blade (20) according to claim 11 or a bladed wheel (2) according to claim 12.
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    同族专利:
    公开号 | 公开日
    RU2699857C2|2019-09-12|
    BR112017023173A2|2018-07-31|
    US20180135436A1|2018-05-17|
    CN107636255B|2020-03-03|
    RU2017141255A3|2019-07-17|
    RU2017141255A|2019-05-29|
    JP2018521256A|2018-08-02|
    CN107636255A|2018-01-26|
    JP6818692B2|2021-01-20|
    FR3035675B1|2017-05-12|
    EP3288737B1|2019-04-03|
    US10267164B2|2019-04-23|
    EP3288737A1|2018-03-07|
    CA2983968A1|2016-11-03|
    WO2016174345A1|2016-11-03|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    WO2013079860A1|2011-12-01|2013-06-06|Herakles|Method for producing a turbomachine vane made from composite material and including integrated platforms|
    WO2013104852A2|2012-01-09|2013-07-18|Snecma|Fibrous preform of a turbomachine blade made of composite material with in-built platform, and method of producing same|
    WO2014076408A1|2012-11-13|2014-05-22|Snecma|Monobloc preform and blade for turbo machine|
    FR2939129B1|2008-11-28|2014-08-22|Snecma Propulsion Solide|TURBOMACHINE TURBINE IN COMPOSITE MATERIAL AND PROCESS FOR MANUFACTURING THE SAME.|
    RU2494849C1|2012-04-18|2013-10-10|Открытое акционерное общество "Научно-производственное объединение "Сатурн"|Method of producing of distributor|
    FR3035676B1|2015-04-29|2017-05-12|Snecma|DAWN WITH PLATFORMS POSSESSING A STIFFENER|
    FR3037097B1|2015-06-03|2017-06-23|Snecma|COMPOSITE AUBE COMPRISING A PLATFORM WITH A STIFFENER|EP3028793A1|2014-12-04|2016-06-08|Siemens Aktiengesellschaft|Method for manufacturing a rotor blade|
    FR3037097B1|2015-06-03|2017-06-23|Snecma|COMPOSITE AUBE COMPRISING A PLATFORM WITH A STIFFENER|
    FR3063448B1|2017-03-01|2019-04-05|Safran Aircraft Engines|PREFORME AND AUBE MONOBLOC FOR TURBOMACHINE|
    US10641111B2|2018-08-31|2020-05-05|Rolls-Royce Corporation|Turbine blade assembly with ceramic matrix composite components|
    US11035239B2|2018-10-25|2021-06-15|General Electric Company|Ceramic matrix composite turbine nozzle shell and method of assembly|
    法律状态:
    2016-04-12| PLFP| Fee payment|Year of fee payment: 2 |
    2016-11-04| PLSC| Publication of the preliminary search report|Effective date: 20161104 |
    2017-04-07| PLFP| Fee payment|Year of fee payment: 3 |
    2017-11-10| CD| Change of name or company name|Owner name: SNECMA, FR Effective date: 20170713 |
    2018-03-22| PLFP| Fee payment|Year of fee payment: 4 |
    2020-03-19| PLFP| Fee payment|Year of fee payment: 6 |
    2022-01-07| ST| Notification of lapse|Effective date: 20211205 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1553847A|FR3035675B1|2015-04-29|2015-04-29|DAWN WITH PLATFORMS COMPRISING INSERTS|FR1553847A| FR3035675B1|2015-04-29|2015-04-29|DAWN WITH PLATFORMS COMPRISING INSERTS|
    US15/569,161| US10267164B2|2015-04-29|2016-04-26|Blade having platforms including inserts|
    CA2983968A| CA2983968A1|2015-04-29|2016-04-26|Blade comprising lands with inserts|
    EP16722313.0A| EP3288737B1|2015-04-29|2016-04-26|Blade comprising lands with inserts|
    RU2017141255A| RU2699857C2|2015-04-29|2016-04-26|Blade equipped with shelves containing inserts|
    BR112017023173-5A| BR112017023173B1|2015-04-29|2016-04-26|FIBER PREFORM, SHOVEL FOR A TURBINE ENGINE, BLADE WHEEL, AND, TURBINE ENGINE|
    CN201680026464.7A| CN107636255B|2015-04-29|2016-04-26|Blade comprising a platform with an insert|
    JP2017556601A| JP6818692B2|2015-04-29|2016-04-26|Blade with platform including insert|
    PCT/FR2016/050981| WO2016174345A1|2015-04-29|2016-04-26|Blade comprising lands with inserts|
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